Your machines, reporting for themselves.
A compact IoT device on each machine reads its signals and sends them to the cloud. Output, downtime and energy flow into production, maintenance and costing.
From machine signal to decision.
- Device reads machine signals
- Gateway sends over Wi-Fi or 4G
- Platform turns signals into status and output
- MES links data to work orders and shifts
- ERP updates production and cost
- Dashboards, alerts and Eletva AI answers
Six ways machine data pays back.
Machine monitoring & OEE
Each machine's status (running, idle or stopped) and its output count are captured automatically. OEE is calculated live per machine, line and shift, and every stoppage is logged with a reason so you can fix the biggest losses first.
- Live machine status board
- Real-time OEE per machine and shift
- Downtime reasons and Pareto analysis
- Operator-wise output
Energy monitoring
Energy meters on machines and panels record how much power each one uses. Linked to production output, this shows the energy cost of every unit you make and flags machines left running idle.
- Machine, line and plant consumption
- Energy cost per unit produced
- Idle-running and peak-load alerts
- Monthly energy reports
Condition monitoring
Sensors track temperature, vibration and current patterns. When a reading drifts from normal, maintenance gets an alert and a ticket is raised automatically, before a small issue becomes a breakdown.
- Temperature and vibration sensors
- Threshold and trend alerts
- Automatic maintenance tickets
- Feeds AI predictive maintenance
Manufacturing execution (MES)
The bridge between planning and the shop floor. Work orders are sent to the right line, machine and operator; production and quality checks are recorded at each stage on tablets; and work-in-progress is visible live.
- Work order dispatch
- Shop-floor data entry on tablets
- In-process quality checks and holds
- Live work-in-progress view
Full traceability
Every finished lot is linked back to its raw material batches, the machines it ran on, the operators involved and its inspection results. A customer complaint can be traced to its source in minutes.
- Raw material to finished goods genealogy
- Batch and serial labels
- Quality records per lot
- Recall-ready reports
Digital work instructions
Tablets at each machine show the operator the current job, drawings, machine settings and checklists. Paper disappears from the floor, mistakes drop, and new operators get up to speed faster.
- Job-wise instructions and drawings
- Step-by-step checklists
- Operator sign-off
- Issue reporting with photos
What we monitor in your plant.
Loom and knitting machine monitoring (running, stopped, speed, warp and weft stops, efficiency per shift), energy per machine and stitching-line output counters.
CNC and machine monitoring with OEE, spindle temperature and vibration alerts, energy per machine and digital work instructions on tablets.
Machine monitoring and OEE per press or CNC, part counters, condition monitoring, digital work instructions and traceability labels at each station.
Monitoring on laser, plasma and press brake machines, welding machine run time and energy per job.
Reactor and dryer temperature and pressure monitoring, environmental monitoring of clean areas and energy per batch.
Cold-room and freezer temperature monitoring with alerts, energy monitoring of ovens, boilers and compressors, and line counters.
Press monitoring with shot counters and cycle-time capture, energy per press, and barrel and mould temperature monitoring.
Choose how to start.
Start with a pilot on your most critical machines, then roll out across the plant.
Monitoring on 5–10 critical machines with live dashboards
All machines, OEE, downtime reasons, energy and alerts
Plant monitoring plus MES, ERP integration and predictive maintenance
Questions we hear often.
What do we need on our shop floor?
A compact device fitted to each machine and a Wi-Fi or 4G connection. It works on most old and new machines.
Does it change how our machines run?
No. The devices read signals such as power, cycles and temperature without changing machine settings.
Who supplies the hardware?
Devices are supplied and installed with our IoT hardware partner. We build the software, dashboards and ERP connection.
Let's look at your shop floor together.
Tell us what slows you down. We'll show you what to fix first and how fast it can be live.